Mailer Boxes
Custom mailer boxes are self-locking corrugated boxes that close without tape, ship flat, and carry your branding inside and out. E-flute suits lighter products and B-flute suits heavier ones. Every box is printed to your exact size. If your products arrive crushed, your packaging looks like else, or your team loses minutes taping every order, the box is the problem. The Custom Boxes supply branded custom mailer packaging boxes in your exact size, printed inside and outside, with minimums that suit a growing business. Brands that want wholesale customizable mailer boxes without a huge first order can start small and scale up.
Low Minimums of 100 Boxes
What Customers Say About Us
Great experience from beginning to end and Ben J. was such a big help answering any questions I had in a timely manner. Looking forward to working with The Custom Boxes in the future!
What Customers Say About Us
Ben and the whole team at TCB have been extremely helpful and patient with my first order (of many) with them! Thank you guys for your patience, competitive pricing, and all around quality.
What Customers Say About Us
The Custom Boxes is a great company. They go out of their way, they are friendly, they are quick, and they make a quality product. The are everything a business could ask for and more.
What Customers Say About Us
The Custom Boxes team really came through for me. They were very easy to work with and the boxes came in at a great price. I received my beautiful new boxes right on time. I can definitely recommend them highly!
What Customers Say About Us
The Custom Boxes not only met, but exceeded our expectations … exceptional pricing … attentive customer service … and a quality of work that is far above the standard. Hands-down, The Custom Boxes is our new “go to” custom packaging company!
What Customers Say About Us
All I want to say is this people are AMAZING!!!. Paul did a great job with customer service. Helping me throughout the whole process. I will totally recommend them. Looking forward to continue working with them in the future.
What Customers Say About Us
Working with Custom Boxes was a great experience. They fixed and adjusted my artwork to make our boxes look great and the turn around time was on point. Pricing was also very competitive. Will definitely use again.
What Customers Say About Us
I was worried about my packaging solutions. My friend recommend me your website. I am glad to grab such an effective packaging boxes for you. Fully satisfied and highly recommended.
What Customers Say About Us
It was great to talk with the chat portal rep while he helped me out with all my questions and I'll be sure to order in the near future.
Request a Quote
share
Request your quote in a few simple steps. Share personal details and here you go!
Leave your personal details here. Our experts will approach you soon:
Material / Paper Stock We Use
When packaging is meant for protecting and prompting products, the material/paper stock ensures integrity and safety. Well-known cardboard packaging material is synonymous with durability and resilience. Kraft is delicate to take care of your fragile items. Corrugated boxes are tough to bear the tear and shear of external stresses. We have arranged the world’s finesse stock of papers full of qualities; sustainability, affordability, and elegance.
Duplex Chipboard
Grey Chipboard Cardboard
Black-Kraft
Holographic
Metallic Paper
Natural Brown Kraft
SBS C2S
Textured
White Kraft
type of Printing Methods We Use
We all have stepped into the world of digitalization. The packaging and printing have also been digitalized. Digital printing on blank eco-friendly surfaces of boxes delivers a sense of creativity. The offset printing method, though traditional yet classic, ensures consistent image resolution. The screen printing allows textured prints inside and out of the boxes. We offer all the latest types of printing methods to imprint all your thoughts on custom boxes.
Digital Print
Offset Print
Scodix Digital Enhancement
UV Print
type of inks We Use
Joyful prints and consistent brand images all are blessings of the vibrancy of printing inks. We have a wide variety of in-stock inks including funky Pantone, shiny Pantone Metallic, smooth oil-based inks, and sparkling fluorescent color ink. For bold and bright options, explore soy vegetable inks and water-based inks. Ignite your creativity- brush your ideas Now!
Fluorescent Color Inks
Oil Based Inks
Pantone
Pantone Metallic
Soy Vegetable Based Inks
Water Based Inks
Our finishing
Finishing is considered to have a crucial impact on overall aesthetics. At The Custom Boxes, we view it as more than just an eye-appealing factor; it's a statement. Customized packaging simply radiates brilliance. Based on your preferences, we can add a touch of glamour with glitter on a metallic finish. We infuse a sense of exclusivity through silver and gold foiling or coating on custom packaging. Explore the myriad of options available – discover more now.
Anti Scratch Lamination
Aqueous Coating
Lamination
Soft Touch Coating
Soft Touch/Silk Lamination Cards
Spot Gloss UV
Add- ons
We assist you in elevating beyond ordinary packaging. Add-ons are artistic touches that captivate customers' attention. These extras work wonders in enhancing the perceived value of boxes. By adding glamour to your custom packages, they also enhance functionality. Embossing, debossing, foiling, screening, PVC windows, and inserts not only ensure the safety of products but also ignite excitement in every unboxing adventure.
Cold Foil Printing
Debossing
Embossing
Full Embossing
Hot Foil Stamping
Proper Embossing
PVC Patching Cards
Ribbon Handles
Specifications
We give you complete freedom to tell your brand tale via dazzling packaging prints. Well, we don’t know what you want unless you specify us. It’s a give-and-take process; select box dimensions, choose material, and upload pictures of the most inspiring packaging. In return, we will deliver your dream packages. Fill in the specifications and get a chance to win your business game.
| Dimensions | All Custom Sizes & Shapes |
|---|---|
| Printing | CMYK, PMS, No Printing |
| Paper Stock | 10pt to 28pt (60lb to 400lb) Eco-Friendly Kraft, E-flute Corrugated, Bux Board, Cardstock |
| Quantities | 100 - 500,000 |
| Coating | Gloss, Matte, Spot UV |
| Default Process | Die Cutting, Gluing, Scoring, Perforation |
| Options | Custom Window Cut Out, Gold/Silver Foiling, Embossing, Raised Ink, PVC Sheet. |
| Proof | Flat View, 3D Mock-up, Physical Sampling (On request) |
| Turn Around Time | 4-6 Business Days , Rush |
The Packaging Problems Mailer Boxes Solve
Most online brands run into the same few problems.
- Products arrive crushed or scuffed, which means refunds and bad reviews
- A plain brown box makes your brand look like every other seller
- Taping and sealing every order slows your packing line
- Oversized boxes waste money on filler and freight
- Printed colors do not match your brand
A mailer box answers most of these in one step. It holds shape, locks without tape and carries your brand on every surface. A self-locking style help your team pack mailer boxes faster, there is no tape to cut or seal. Mailers ship flat, so they take little storage space until you need.
Mailer Box Styles and Closures
The closure decides: how fast the box packs, how it looks when opened and how well it stays shut.
|
Style |
How It Closes |
Best For |
|
Tuck top mailer |
The lid tucks into a slot at the front, no tape needed |
Everyday online store and subscription shipments |
|
Roll end tuck top |
Rolled sidewalls add strength, and the lid tucks into the front panel |
Cosmetics, apparel, and products that need a clean, rigid look |
|
The bottom locks into place as the box is opened |
Faster packing for larger daily volumes |
|
|
Tear strip mailer |
A perforated strip opens the box in one pull |
Shipments where tamper evidence matters |
E-Flute or B-Flute Corrugated
Flute is the wavy layer inside corrugated board. Its height sets how thick, stiff, and printable the box is. Thickness are approximate.
|
Flute |
Approximate Thickness |
Best For |
|
E-flute |
1/16 in (1.6 mm) |
Small and medium mailers, smooth print for cosmetics and apparel |
|
B-flute |
1/8 in (3.2 mm) |
Larger or heavier items that need more crush resistance |
E-flute prints smoothly and stays compact. So it suits lighter products. Larger or heavier products usually do better in B-flute.
Mailer Box Sizes
Sizes are listed by inside length, width, and height. Measure your product, then leave a little space for an insert or tissue. A snug fit stops movement in transit, and a box that is too big costs more to ship.
|
Size |
Typical Range (inches) |
Common Products |
|
Small |
6 x 4 x 2 or smaller |
Jewelry, lip gloss, small accessories |
|
Medium |
8 x 6 x 4 to 12 x 10 x 6 |
Skincare sets, subscription kits, apparel, books |
|
Large |
14 x 12 x 8 to 24 x 18 x 12 |
Shoes, bundles, home decor, electronics |
Every box is made to custom dimensions, so you are not limited to these ranges. Read our guide to standard sizes and dimensions for mailer boxes if you’re on a starting point.
Colors, Kraft, and White Corrugated
Your material choice sets both the look and the prices. Natural kraft is the lowest cost and the most recyclable. Our white corrugated board gives you clean artwork.
That matters for colored mailer boxes wholesale orders. Pink mailer boxes, for example look muted on brown kraft, so most brands print a solid pink over a white liner. Black tuck top mailer boxes come from black kraft or a full black print and suit premium cosmetics and apparel. White corrugated mailer boxes wholesale are the easiest for any bright color.
Customized cardboard mailer boxes can be cut to any size and finished with windows, foil or embossing. Bux board or cardstock suits lighter products.
Printing and Finishes
Add your logo & artwork on the outside, and save the inside lid for a thank you note, care card or QR code.
We print with CMYK and PMS color matching using digital or offset printing. Finishes include matte, gloss, soft touch, spot UV, foil stamping, embossing and debossing.
Inserts That Keep Products in Place
Loose products shift and abrasion. Custom mailer boxes with inserts hold the item still and look finished when they open. For fragile or high value items, see our boxes with foams.
Cookie mailer boxes need a fit, a tray or dividers to stop breakage, and a liner such as parchment or bakery paper inside the box. Tell us what you ship and we will suggest an insert.
Eco Friendly Mailer Boxes and Sustainable Design
More customers notice how a brand ships. Eco friendly mailer boxes start with the material. Kraft and corrugated are paper fiber and recyclable, and soy based and water based inks are available.
Sustainable mailer boxes design goes further than material. Size the box to the product so you need less filler, skip extra coatings, and print fewer colors. Browse our eco friendly boxes for more options.
Looking for the Cheapest Custom Mailer Boxes With Logo?
Price is the first filter for small brands, but the lowest quote is not always the lowest cost. A box that fails in transit costs more than one that costs a little more to print.
- Pick a size close to your product so you do not pay for extra board
- Use E-flute kraft where the weight allows
- Print one or two colors instead of full coverage
- Skip optional finishes such as foil and embossing
- Order a larger quantity, since the price per box drops as the run grows
Custom printed mailer boxes in bulk bring per box price down and low minimum. Let you test a design before you commit to a large run.
Who Orders Mailer Boxes
- Subscription box brands that ship the same kit every month
- Online apparel and accessory stores
- Cosmetic and skincare brands
- Bakeries and food sellers
- Candle, gift, and specialty product sellers
- Brands sending influencer and PR boxes
- Companies that send corporate gifts and welcome kits
Why Choose The Custom Boxes
- Minimum 100 Boxes MOQ
- Standard Turnaround Time 8-10 Business Days
- Response Time 24hr
- Free Design Support
- Production Time 4-6 Days
- FSC Certified
Request a Free Quote
Tell us your product size, quantity, and the look you want. Our team will recommend a style, flute, finish and send a proof to approve before anything prints.
Request your free quote for custom mailer boxes today. Email: support@thecustomboxes.com or call 1-800-396-1840. You can also browse our full range of mailer and shipping boxes.
Frequently Asked Questions
A single platform to manage your end-to-end packaging workflowBelow you'll find answers to some common questions around creating a custom box. Every order is little different though, so don't hesitate to reach out with anything else you might be wondering.
We fully comprehend that packaging boxes not only present but also promote products effectively. Crafting a unique brand voice requires a fresh and innovative appearance. 'Box by Style' stands out as a distinctive feature on our official website, guiding you in selecting the perfect style for your delicate, high-selling items. Assemble various pieces of cardboard or other packaging materials to experience the final result. We infuse delight into every unboxing through exceptional interlocking. Explore creative concepts and captivate your customers with playful shapes without compromising functionality.
