Custom Knife Boxes

Boxes are the base of every safe and smart product display. You can use a custom knife box to protect your products, no matter what you sell: chef knives, steak knives, or collector knives. The Custom Boxes is a company that creates packaging that is strong, sleek, and environmentally friendly. Our box is perfect for shipping, retail, and even for gifting

Customer Reviews

Material / Paper Stock We Use

When packaging is meant for protecting and prompting products, the material/paper stock ensures integrity and safety. Well-known cardboard packaging material is synonymous with durability and resilience. Kraft is delicate to take care of your fragile items. Corrugated boxes are tough to bear the tear and shear of external stresses. We have arranged the world’s finesse stock of papers full of qualities; sustainability, affordability, and elegance.

duplex chipboard

Duplex Chipboard

grey chipboard cardboard

Grey Chipboard Cardboard

black kraft

Black-Kraft

holographic

Holographic

metallic paper

Metallic Paper

natural brown kraft

Natural Brown Kraft

SBS C2S

SBS C2S

textured

Textured

white kraft

White Kraft

type of Printing Methods We Use

We all have stepped into the world of digitalization. The packaging and printing have also been digitalized. Digital printing on blank eco-friendly surfaces of boxes delivers a sense of creativity. The offset printing method, though traditional yet classic, ensures consistent image resolution. The screen printing allows textured prints inside and out of the boxes. We offer all the latest types of printing methods to imprint all your thoughts on custom boxes.

digital print

Digital Print

offset print

Offset Print

scodix digital enhancement

Scodix Digital Enhancement

uv print

UV Print

type of inks We Use

Joyful prints and consistent brand images all are blessings of the vibrancy of printing inks. We have a wide variety of in-stock inks including funky Pantone, shiny Pantone Metallic, smooth oil-based inks, and sparkling fluorescent color ink. For bold and bright options, explore soy vegetable inks and water-based inks. Ignite your creativity- brush your ideas Now!

fluorescent color inks

Fluorescent Color Inks

oil based inks

Oil Based Inks

pantone

Pantone

pantone metallic

Pantone Metallic

soy vegetable based inks

Soy Vegetable Based Inks

water based inks

Water Based Inks

Our finishing

Finishing is considered to have a crucial impact on overall aesthetics. At The Custom Boxes, we view it as more than just an eye-appealing factor; it's a statement. Customized packaging simply radiates brilliance. Based on your preferences, we can add a touch of glamour with glitter on a metallic finish. We infuse a sense of exclusivity through silver and gold foiling or coating on custom packaging. Explore the myriad of options available – discover more now.

anti scratch lamination

Anti Scratch Lamination

aqueous coating

Aqueous Coating

lamination

Lamination

soft touch coating

Soft Touch Coating

soft toucg silk lamination cards

Soft Touch/Silk Lamination Cards

spot gloss uv

Spot Gloss UV

Add- ons

We assist you in elevating beyond ordinary packaging. Add-ons are artistic touches that captivate customers' attention. These extras work wonders in enhancing the perceived value of boxes. By adding glamour to your custom packages, they also enhance functionality. Embossing, debossing, foiling, screening, PVC windows, and inserts not only ensure the safety of products but also ignite excitement in every unboxing adventure.

cold foil printing

Cold Foil Printing

debossing

Debossing

embossing

Embossing

full embossing

Full Embossing

hot foil stamping

Hot Foil Stamping

proper embossing

Proper Embossing

pvc patching cards

PVC Patching Cards

ribbon handles

Ribbon Handles

Specifications

We give you complete freedom to tell your brand tale via dazzling packaging prints. Well, we don’t know what you want unless you specify us. It’s a give-and-take process; select box dimensions, choose material, and upload pictures of the most inspiring packaging. In return, we will deliver your dream packages. Fill in the specifications and get a chance to win your business game.

Dimensions All Custom Sizes & Shapes
Printing CMYK, PMS, No Printing
Paper Stock 10pt to 28pt (60lb to 400lb) Eco-Friendly Kraft, E-flute Corrugated, Bux Board, Cardstock
Quantities 100 - 500,000
Coating Gloss, Matte, Spot UV
Default Process Die Cutting, Gluing, Scoring, Perforation
Options Custom Window Cut Out, Gold/Silver Foiling, Embossing, Raised Ink, PVC Sheet.
Proof Flat View, 3D Mock-up, Physical Sampling (On request)
Turn Around Time 4-6 Business Days , Rush

Our custom printed knife boxes are made to last. They’re not just holders, they’re part of your brand. Built from recyclable cardboard, they stay firm during delivery and storage. That’s why professionals across the USA trust our knife boxes for sale for their strength and style.

Custom Knife Boxes That Define Quality

Knives are more than tools. They are competent, attentive, and professional. You might be a cook, a collector, or a seller, but you have to be like that in your knife wrappings. A good knife box protects the blade and boosts its appeal. At The Custom Boxes, we design custom knife boxes that mix safety with style. Each box is made to fit your product, your brand, and your customer’s needs.

We understand that packaging is the first impression. This is the reason why we pay attention to details. The material we use for the finish makes sure that your box projects the quality of your knives. We make you shine, whether it is a new product or changing your package.

Outstanding Types Of Customized Knife Boxes

We offer many styles to match your knife type and use. From light mailers to strong boxes, we’ve got you covered.

  • Chef Knife Box (Single Fluted)

This box is great for kitchen knives. It’s light but tough, made from single-flute cardboard. It keeps knives safe during shipping or display.

Material: Single-flute corrugated cardboard (B or E flute)

Advantages:

  • Easy to carry
  • Good for retail and gifts
  • Eco-friendly and strong
  • Custom Steak Knife Box (Double Fluted)

For steak knife sets, we use double-fluted cardboard. These boxes hold heavier blades and protect them well.

Material: Double-wall corrugated cardboard

Advantages:

  • Handles rough shipping
  • Looks great for premium sets
  • Compact and recyclable
  • Collector Knife Boxes (Triple Fluted)

For rare or high-end knives, we offer triple-fluted boxes. These are built for long-term storage and safe transport.

Material: Triple-fluted cardboard with glued layers

Advantages:

  • Extra strong
  • Best for fragile or valuable knives
  • Reusable and durable

Manufacturing Process

We follow a careful process to make each box strong and neat:

1. Pulping: This is done with wood or recycled paper that is reduced to pulp. Mechanical pulping is the grinding of wood in the form of fibers. Longer and stronger fibers are used in chemical pulping.

2. Cleaning: We remove dirt and ink to make clean pulp.

3. Bleaching (if needed): We bleach the pulp for white boxes or smooth printing.

4. Sheet Making: We press the pulp into sheets, dry them, and roll them.

5. Corrugation: We add fluted layers between flat sheets for strength.

6. Cutting & Gluing: We cut the sheets into box shapes and glue them with care.

7. Printing & Finishing: We print your logo and design with safe inks. You will have options of matte, glossy, and embossed finishes.

Each step is done with precision. We use advanced machines and skilled hands to ensure quality. Our team checks every batch for strength, shape, and finish. This way, you get boxes that meet your standards every time.

Grades of Cardboard and Their Materials

We use different grades based on your knife type and brand style:

  • Kraft (K): Strong, brown, made from fresh wood pulp. Great for rustic or natural looks.
  • Chipboard (C): 100% recycled. Best for light items or inner trays.
  • Bleached White (BW): Clean white surface. Perfect for luxury or high-end packaging.
  • White Top (WT): Recycled with a white top layer. Ideal for colorful prints.
  • Mottled Kraft (MK): Speckled and earthy. Great for handmade or artisan knives.
  • Oyster (OY): Smooth and pale. A mix of recycled and fresh fibers.
  • Semi-Chem (SC): Used for fluting. Offers strength and flexibility.
  • Waste-Based (WB): Fully recycled. Best for inner layers and eco-conscious brands.

Each grade has its purpose. We help you choose the right one based on your product’s weight, look, and budget.

Common Shapes, Dimensions & Applications

We offer many shapes and sizes to match your knife and brand:

  • Rectangular Boxes: Most used for chef and steak knives. Sizes: 12" x 2" x 1.5" to 18" x 3" x 2" 

Use: Retail, online orders

  • Cube Boxes: Great for knife sets or gifts. Sizes: 4" x 4" x 4" to 10" x 10" x 10" 

Use: Subscriptions, collector kits

  • Flat Boxes: Slim boxes for folding knives. Size: 10" x 2" x 0.75" 

Use: Mailers, retail shelves

  • Multi-Depth Boxes: Adjustable height for mixed knife sets. 

Use: Modular packaging

  • Window-Cut Boxes: Show the knife through a clear window. 

Use: In-store display

  • Magnetic Closure Boxes: Luxury boxes for premium knives. 

Use: Gifts, collector editions

We also offer custom inserts to hold knives in place. Foam, molded trays, or cardboard dividers keep blades from moving. This adds safety and a premium feel.

Custom Knife Packaging that Elevates Your Brand

Your box should show your brand clearly. We help you design it your way:

  • Logo & Slogan: Add your brand name and slogan.
  • Color Psychology: Use colors that are in line with what you are saying.
  • Cautions and Guidelines: Add precautions or care directions.
  • Finishes: Select between matte, gloss, foil, or embossing.
  • Inserts: Foam or trays should be used to insert knives.

We also offer spot UV, debossing, and foil stamping. These touches make your box stand out. We make your vision come true, whether it is a bold or minimal one.

Trustworthy And Recyclable Knife Box Packaging

Our knives are packed in cardboard boxes, which can be fully recycled. They break down fast and leave no waste. Unlike plastic, they don’t harm the planet. Customers love brands that care about nature. Our boxes help you meet that goal.

We use soy-based inks and water-based coatings. They are environmentally and customer safe. When you pick us, you demonstrate your desire to have a green future.

Why The Custom Boxes USA Stands Out

We’re not just box makers, we’re your packaging team. Here’s why brands trust us:

  • 20+ years in custom packaging
  • Skilled in knife box design
  • Trusted by chefs and sellers nationwide
  • Clear prices, fast delivery, full support
  • Offer free design help, quick samples, and great bulk deals. 

Whether you want 100 boxes or 10,000, we can deliver the best quality of them. Our team is available 24/7. We guide you from idea to delivery. You’ll never feel lost in the process.

Want better knife packaging? Contact The Custom Boxes now. Get a quote and sample. We’ll help you pick the best knife boxes for your brand and budget. Let’s build packaging that protects your blades and grows your brand.

faq

Frequently Asked Questions

A single platform to manage your end-to-end packaging workflow

Below you'll find answers to some common questions around creating a custom box. Every order is little different though, so don't hesitate to reach out with anything else you might be wondering.

box style bottom
box style top
box style right
Build Your Brand with Customized Packing Styles That Grab the Spotlight

We fully comprehend that packaging boxes not only present but also promote products effectively. Crafting a unique brand voice requires a fresh and innovative appearance. 'Box by Style' stands out as a distinctive feature on our official website, guiding you in selecting the perfect style for your delicate, high-selling items. Assemble various pieces of cardboard or other packaging materials to experience the final result. We infuse delight into every unboxing through exceptional interlocking. Explore creative concepts and captivate your customers with playful shapes without compromising functionality.