Packaging is more than just protection. It is a statement of quality, durability, and brand identity. Our specialty at The Custom Boxes USA is custom double wall corrugated boxes to handle the most challenging shipping and storage requirements and to boost your brand presence. From huge corrugated packaging boxes with double walls to bulk orders and custom printed boxes with logos, we have you covered.
Material / Paper Stock We Use
When packaging is meant for protecting and prompting products, the material/paper stock ensures integrity and safety. Well-known cardboard packaging material is synonymous with durability and resilience. Kraft is delicate to take care of your fragile items. Corrugated boxes are tough to bear the tear and shear of external stresses. We have arranged the world’s finesse stock of papers full of qualities; sustainability, affordability, and elegance.
Duplex Chipboard
Grey Chipboard Cardboard
Black-Kraft
Holographic
Metallic Paper
Natural Brown Kraft
SBS C2S
Textured
White Kraft
type of Printing Methods We Use
We all have stepped into the world of digitalization. The packaging and printing have also been digitalized. Digital printing on blank eco-friendly surfaces of boxes delivers a sense of creativity. The offset printing method, though traditional yet classic, ensures consistent image resolution. The screen printing allows textured prints inside and out of the boxes. We offer all the latest types of printing methods to imprint all your thoughts on custom boxes.
Digital Print
Offset Print
Scodix Digital Enhancement
UV Print
type of inks We Use
Joyful prints and consistent brand images all are blessings of the vibrancy of printing inks. We have a wide variety of in-stock inks including funky Pantone, shiny Pantone Metallic, smooth oil-based inks, and sparkling fluorescent color ink. For bold and bright options, explore soy vegetable inks and water-based inks. Ignite your creativity- brush your ideas Now!
Fluorescent Color Inks
Oil Based Inks
Pantone
Pantone Metallic
Soy Vegetable Based Inks
Water Based Inks
Our finishing
Finishing is considered to have a crucial impact on overall aesthetics. At The Custom Boxes, we view it as more than just an eye-appealing factor; it's a statement. Customized packaging simply radiates brilliance. Based on your preferences, we can add a touch of glamour with glitter on a metallic finish. We infuse a sense of exclusivity through silver and gold foiling or coating on custom packaging. Explore the myriad of options available – discover more now.
Anti Scratch Lamination
Aqueous Coating
Lamination
Soft Touch Coating
Soft Touch/Silk Lamination Cards
Spot Gloss UV
Add- ons
We assist you in elevating beyond ordinary packaging. Add-ons are artistic touches that captivate customers' attention. These extras work wonders in enhancing the perceived value of boxes. By adding glamour to your custom packages, they also enhance functionality. Embossing, debossing, foiling, screening, PVC windows, and inserts not only ensure the safety of products but also ignite excitement in every unboxing adventure.
Cold Foil Printing
Debossing
Embossing
Full Embossing
Hot Foil Stamping
Proper Embossing
PVC Patching Cards
Ribbon Handles
Specifications
We give you complete freedom to tell your brand tale via dazzling packaging prints. Well, we don’t know what you want unless you specify us. It’s a give-and-take process; select box dimensions, choose material, and upload pictures of the most inspiring packaging. In return, we will deliver your dream packages. Fill in the specifications and get a chance to win your business game.
| Dimensions | All Custom Sizes & Shapes |
|---|---|
| Printing | CMYK, PMS, No Printing |
| Paper Stock | 10pt to 28pt (60lb to 400lb) Eco-Friendly Kraft, E-flute Corrugated, Bux Board, Cardstock |
| Quantities | 100 - 500,000 |
| Coating | Gloss, Matte, Spot UV |
| Default Process | Die Cutting, Gluing, Scoring, Perforation |
| Options | Custom Window Cut Out, Gold/Silver Foiling, Embossing, Raised Ink, PVC Sheet. |
| Proof | Flat View, 3D Mock-up, Physical Sampling (On request) |
| Turn Around Time | 4-6 Business Days , Rush |
Our custom corrugated boxes are constructed using two sheets of corrugated cardboard. This gives them a higher strength than single-wall corrugated packaging boxes. They are perfect for delivering heavy loads, long-distance shipping, and the storage of fragile and bulky goods.
Each product is unique, and we have custom-sized double-wall corrugated packaging boxes to accommodate your needs.
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Size Option |
Best Use Case |
|
Small double wall boxes |
Jewelry, cosmetics, mini electronics |
|
Large corrugated box packaging |
Revenue from the sale of appliances, bulk storage, industrial goods |
|
Custom dimensions |
Designed to fit special products |
Your packaging should be aligned with your brand. That is why we provide custom-printed double wall corrugated cardboard boxes with full colour printing, a logo, and custom design.
Businesses can benefit from bulk orders because it is more economical and convenient. Double wall packaging boxes wholesale and bulk double wall corrugated boxes are available from us with the following benefits:
|
Wholesale Double Wall Boxes |
Custom Double Wall Boxes |
|
Discounted pricing based on volume |
Your products are custom-sized to fit your needs. |
|
High quality in large quantity orders |
Full customization with logo printing, artwork, and branding. |
|
Seasonal or retail deadlines are met in a timely manner. |
Flexible designs and finishes such as matte, gloss, foil or embossing |
We recognize the significance of a package that is environmentally friendly. Double-wall corrugated boxes and environmentally friendly options are developed to make sure that our products have minimal impact on the atmosphere and are durable at the same time.
|
Material |
Best For |
|
Corrugated cardboard |
Everyday shipping & storage. |
|
Kraft paper |
Brands that are eco-friendly and rustic in style. |
|
Premium corrugated stock |
High-quality luxury and high-value products |
|
Recycled options |
Sustainable packaging commitments |
There are numerous uses for double-wall corrugated cardboard boxes:
A trusted and well-known double wall corrugated boxes manufacturer and supplier in the USA. What makes us unique:
Double wall corrugated shipping boxes are the best shipping boxes for fragile and heavy products. They have a double-layer design to prevent punctures, moisture, and compression, which means that you can be certain that your contents will reach their destination safely.
We at The Custom Boxes USA feel that packaging should be as unique as what's inside. That's why our double wall corrugated packaging boxes are 100% customizable in size, print, and finish. Whether used for double wall corrugated boxes in an industrial setting or for high-quality printed boxes for retail shelves, we create packaging that reflects your brand. Ensure your logo is included, use eco-friendly materials, and opt for finishes that make your product look great; your packaging should work as hard as your product.
Take your packaging to the next level with The Custom Boxes USA's custom corrugated cardboard boxes. From bulk orders to custom printed designs and eco-friendly options, we've got you covered.
Get a free quote today, and we’ll help you design packaging that helps to protect, impress, and sell.
Start making custom double wall corrugated boxes today!
Frequently Asked Questions
A single platform to manage your end-to-end packaging workflowBelow you'll find answers to some common questions around creating a custom box. Every order is little different though, so don't hesitate to reach out with anything else you might be wondering.
We fully comprehend that packaging boxes not only present but also promote products effectively. Crafting a unique brand voice requires a fresh and innovative appearance. 'Box by Style' stands out as a distinctive feature on our official website, guiding you in selecting the perfect style for your delicate, high-selling items. Assemble various pieces of cardboard or other packaging materials to experience the final result. We infuse delight into every unboxing through exceptional interlocking. Explore creative concepts and captivate your customers with playful shapes without compromising functionality.