Custom Double Wall Corrugated Boxes

Packaging is more than just protection. It is a statement of quality, durability, and brand identity. Our specialty at The Custom Boxes USA is custom double wall corrugated boxes to handle the most challenging shipping and storage requirements and to boost your brand presence. From huge corrugated packaging boxes with double walls to bulk orders and custom printed boxes with logos, we have you covered.

Customer Reviews

Rating 5/5

Material / Paper Stock We Use

When packaging is meant for protecting and prompting products, the material/paper stock ensures integrity and safety. Well-known cardboard packaging material is synonymous with durability and resilience. Kraft is delicate to take care of your fragile items. Corrugated boxes are tough to bear the tear and shear of external stresses. We have arranged the world’s finesse stock of papers full of qualities; sustainability, affordability, and elegance.

duplex chipboard

Duplex Chipboard

grey chipboard cardboard

Grey Chipboard Cardboard

black kraft

Black-Kraft

holographic

Holographic

metallic paper

Metallic Paper

natural brown kraft

Natural Brown Kraft

SBS C2S

SBS C2S

textured

Textured

white kraft

White Kraft

type of Printing Methods We Use

We all have stepped into the world of digitalization. The packaging and printing have also been digitalized. Digital printing on blank eco-friendly surfaces of boxes delivers a sense of creativity. The offset printing method, though traditional yet classic, ensures consistent image resolution. The screen printing allows textured prints inside and out of the boxes. We offer all the latest types of printing methods to imprint all your thoughts on custom boxes.

digital print

Digital Print

offset print

Offset Print

scodix digital enhancement

Scodix Digital Enhancement

uv print

UV Print

type of inks We Use

Joyful prints and consistent brand images all are blessings of the vibrancy of printing inks. We have a wide variety of in-stock inks including funky Pantone, shiny Pantone Metallic, smooth oil-based inks, and sparkling fluorescent color ink. For bold and bright options, explore soy vegetable inks and water-based inks. Ignite your creativity- brush your ideas Now!

fluorescent color inks

Fluorescent Color Inks

oil based inks

Oil Based Inks

pantone

Pantone

pantone metallic

Pantone Metallic

soy vegetable based inks

Soy Vegetable Based Inks

water based inks

Water Based Inks

Our finishing

Finishing is considered to have a crucial impact on overall aesthetics. At The Custom Boxes, we view it as more than just an eye-appealing factor; it's a statement. Customized packaging simply radiates brilliance. Based on your preferences, we can add a touch of glamour with glitter on a metallic finish. We infuse a sense of exclusivity through silver and gold foiling or coating on custom packaging. Explore the myriad of options available – discover more now.

anti scratch lamination

Anti Scratch Lamination

aqueous coating

Aqueous Coating

lamination

Lamination

soft touch coating

Soft Touch Coating

soft toucg silk lamination cards

Soft Touch/Silk Lamination Cards

spot gloss uv

Spot Gloss UV

Add- ons

We assist you in elevating beyond ordinary packaging. Add-ons are artistic touches that captivate customers' attention. These extras work wonders in enhancing the perceived value of boxes. By adding glamour to your custom packages, they also enhance functionality. Embossing, debossing, foiling, screening, PVC windows, and inserts not only ensure the safety of products but also ignite excitement in every unboxing adventure.

cold foil printing

Cold Foil Printing

debossing

Debossing

embossing

Embossing

full embossing

Full Embossing

hot foil stamping

Hot Foil Stamping

proper embossing

Proper Embossing

pvc patching cards

PVC Patching Cards

ribbon handles

Ribbon Handles

Specifications

We give you complete freedom to tell your brand tale via dazzling packaging prints. Well, we don’t know what you want unless you specify us. It’s a give-and-take process; select box dimensions, choose material, and upload pictures of the most inspiring packaging. In return, we will deliver your dream packages. Fill in the specifications and get a chance to win your business game.

Dimensions All Custom Sizes & Shapes
Printing CMYK, PMS, No Printing
Paper Stock 10pt to 28pt (60lb to 400lb) Eco-Friendly Kraft, E-flute Corrugated, Bux Board, Cardstock
Quantities 100 - 500,000
Coating Gloss, Matte, Spot UV
Default Process Die Cutting, Gluing, Scoring, Perforation
Options Custom Window Cut Out, Gold/Silver Foiling, Embossing, Raised Ink, PVC Sheet.
Proof Flat View, 3D Mock-up, Physical Sampling (On request)
Turn Around Time 4-6 Business Days , Rush

Why Choose Double Wall Corrugated Boxes?

Our custom corrugated boxes are constructed using two sheets of corrugated cardboard.  This gives them a higher strength than single-wall corrugated packaging boxes. They are perfect for delivering heavy loads, long-distance shipping, and the storage of fragile and bulky goods.

  • Durable corrugated boxes provide the highest crush and impact resistance.
  • Heavy-duty double-wall boxes are ideal for industrial and commercial applications.
  • Eco-friendly corrugated boxes are a part of sustainable packaging initiatives.
  • Premium double wall boxes help to improve the perception of value.

Available Sizes and Options

Each product is unique, and we have custom-sized double-wall corrugated packaging boxes to accommodate your needs.

Size Option

Best Use Case

Small double wall boxes

Jewelry, cosmetics, mini electronics

Large corrugated box packaging

Revenue from the sale of appliances, bulk storage, industrial goods

Custom dimensions

Designed to fit special products

Customization and Printing

Your packaging should be aligned with your brand. That is why we provide custom-printed double wall corrugated cardboard boxes with full colour printing, a logo, and custom design.

  • Double-wall boxes with logo to promote brand identity.
  • Printed boxes with patterns, artwork, or seasonal themes.
  • Kraft boxes for a natural, rustic look.
  • Finishing options include matte, gloss, embossing, foiling, and spot UV.

Wholesale and Bulk Orders

Businesses can benefit from bulk orders because it is more economical and convenient. Double wall packaging boxes wholesale and bulk double wall corrugated boxes are available from us with the following benefits:

  • Low cost that grows with the quantity of the order.
  • Uniformity of performance in all units.
  • Rapid delivery for seasonal and retail deadlines.
  • Minimum order quantity for small businesses and startups.

Wholesale vs Custom Orders for Double Wall Corrugated Cardboard Boxes 

Wholesale Double Wall Boxes

Custom Double Wall Boxes

Discounted pricing based on volume

Your products are custom-sized to fit your needs.

High quality in large quantity orders

Full customization with logo printing, artwork, and branding.

Seasonal or retail deadlines are met in a timely manner.

Flexible designs and finishes such as matte, gloss, foil or embossing

Materials And Sustainability

We recognize the significance of a package that is environmentally friendly. Double-wall corrugated boxes and environmentally friendly options are developed to make sure that our products have minimal impact on the atmosphere and are durable at the same time.

Material

Best For

Corrugated cardboard

Everyday shipping & storage.

Kraft paper

Brands that are eco-friendly and rustic in style.

Premium corrugated stock

High-quality luxury and high-value products

Recycled options

Sustainable packaging commitments

Applications of Double Wall Cardboard Corrugated Boxes

There are numerous uses for double-wall corrugated cardboard boxes:

  • Our boxes are versatile and can be used in various industries.
  • Clothing, electronics, and accessory retail packaging.
  • Heavy goods and machine moving industry transport.
  • Eco-friendly certified food and beverage packaging.
  • E-commerce fulfilment for safe delivery of delicate goods.
  • Custom branded corporate gifts.

Why Choose The Custom Boxes USA?

A trusted and well-known double wall corrugated boxes manufacturer and supplier in the USA. What makes us unique:

  • Low MOQ: Go slowly, go early.
  • No additional charges for artwork assistance.
  • Quick turnaround: Standard orders turn around in 10-12 business days.
  • Wholesale pricing: Better rate with more quantities.
  • No hidden freight costs and Free US shipping.
  • Quality materials: Durable and stylish.

Enhanced Protection For Shipping And Storage

Double wall corrugated shipping boxes are the best shipping boxes for fragile and heavy products. They have a double-layer design to prevent punctures, moisture, and compression, which means that you can be certain that your contents will reach their destination safely. 

Tailored Solutions For Every Brand

We at The Custom Boxes USA feel that packaging should be as unique as what's inside. That's why our double wall corrugated packaging boxes are 100% customizable in size, print, and finish. Whether used for double wall corrugated boxes in an industrial setting or for high-quality printed boxes for retail shelves, we create packaging that reflects your brand. Ensure your logo is included, use eco-friendly materials, and opt for finishes that make your product look great; your packaging should work as hard as your product.

Order Today!

Take your packaging to the next level with The Custom Boxes USA's custom corrugated cardboard boxes. From bulk orders to custom printed designs and eco-friendly options, we've got you covered.

Get a free quote today, and we’ll help you design packaging that helps to protect, impress, and sell. 

Start making custom double wall corrugated boxes today!

faq

Frequently Asked Questions

A single platform to manage your end-to-end packaging workflow

Below you'll find answers to some common questions around creating a custom box. Every order is little different though, so don't hesitate to reach out with anything else you might be wondering.

Double wall corrugated cardboard boxes are stronger and more durable than single wall boxes due to their two walls of corrugated fluting. They are great for moving heavy items and breakables.
Yes, we make custom Double Wall corrugated boxes, and we do offer custom printed boxes with logos, artwork, and branding.
Absolutely, double-wall corrugated eco-packaging boxes and recyclable materials are available for eco-friendly packaging solutions.
Yes, bulk orders of double wall corrugated boxes are cheaper, but not at the expense of quality.
They are used in  retail  e-commerce industrial shipping corporate gifting
box style bottom
box style top
box style right
Build Your Brand with Customized Packing Styles That Grab the Spotlight

We fully comprehend that packaging boxes not only present but also promote products effectively. Crafting a unique brand voice requires a fresh and innovative appearance. 'Box by Style' stands out as a distinctive feature on our official website, guiding you in selecting the perfect style for your delicate, high-selling items. Assemble various pieces of cardboard or other packaging materials to experience the final result. We infuse delight into every unboxing through exceptional interlocking. Explore creative concepts and captivate your customers with playful shapes without compromising functionality.