Packaging Innovation for Temperature Controlled Shipping

By: charlotte Posted On: Apr-27-2023 

Temperature-controlled shipping is an emerging trend. There are various choices to consider, as every package is unique. Furthermore, the packaging is the main thing when it comes to the safety of the products. Making your custom packaging boxes reach their destination at the right temperature each time is a critical process. It requires multiple tries and tests to ensure successful results. Many packaging box manufacturers have come up with innovative design features. There are also the latest technologies to make the products shipped in a temperature-controlled environment. The trend originated with increased demand for temperature-sensitive pharmaceutical products worldwide. Although the custom packaging boxes keep them safe from atmospheric effects, you need an innovative solution to ensure temperature maintenance.

Below are some of the exciting packaging innovations for temperature-controlled shipping:

Use of Thermochromics Ink:

Most custom packaging companies have come up with this innovative solution. They have designed their custom-made shipping boxes and labels with thermochromics ink. The ink automatically changes color as the product is placed or shipped at the wrong temperature. Such color box packaging indicates that action is needed on an immediate basis. This safety measure proved significant, especially in the case of package boxes for pharmaceuticals. Companies selling food are also using these to ensure the safety of the products. It is also helpful for the long life of products on shelves. It also helps in describing the quality of the product to the customers.

High-quality Insulation Material:

Before deciding on the correct type of packaging, it is necessary to make inquiries about the demand for temperature control shipping increasing with time. Designing custom packaging boxes with perfect insulation can ensure safe delivery, which you will use for temperature-controlled shipment. You can use plastic liners and Styrofoam pads in some types of boxes, but not all. You can also increase the number of packaging layers to enhance protection. Most of the suppliers use cardboard, bux board, and Kraft materials. They are famous for their high-quality resistance against heat and moisture. However, you must choose other options if you don’t have these to rely on.

Therefore below are some of the other recommended options:

Dry Ice:

Dry ice is the best choice when you want to ship frozen items. But, remember, never pack dry ice with live seafood. Also, do not let it come into direct contact with any food item. The reason is dry ice converts to carbon dioxide when it becomes warmer. So the wholesale shipping boxes must contain some source of ventilation to allow the gas to escape. Otherwise, the products can start losing their texture as well.

Gel Packs:

These are ideal coolants when you should keep your goods between 32 to 60 degrees Fahrenheit. Always secure the gel packs and other coolants with tape to protect your cargo. To prevent movement, you may also add padding inside the custom-made boxes for products. This could be the best option for peanuts or bubble wrap. You can also use custom inserts and slots with them to keep them in their place.

Temperature Controlled packaging:

There are a variety of boxes suitable for temperature control. But whether you can choose them depends on the insulation material involved in the process.

Below are some of the best examples of temperature control boxes:


A custom-size cardboard box is affordable and easy to seal, wrap and stack. It is one of the most popular options for shipping temperature-controlled products. It is compatible with gel packs but unsuitable for dry ice. Flip-top boxes with magnetic catch are preferred, so items may not move about.

Custom boxes are one of the packaging wholesales to provide you with temperature control cardboard boxes for shipping. The Custom Boxes printing and packaging services are famous worldwide. It is a perfect packaging partner for startups and provides custom boxes for small businesses.


Plastic boxes with a seal keep moisture out of your freight. They are easy to stack without risk of damage. Plastic is ideal if you are shipping produce, but it contributes to environmental pollution.


Wooden Box wholesale is the safest for shipping frozen food, poultry, and meat. They are compatible with dry ice. Experts recommend using them if your products need extra care.


Styrofoam boxes are custom-made and are the best insulators. They are sturdy enough to ship without taking any extra precautions. Sometimes they come up as auto lockboxes which are somewhat more expensive. However, they are usually available for fragile and delicate items.

Perfect Monitoring of Goods during Transit:

Once you plan for temperature-controlled shipping, you must consider its monitoring process. A temperature monitoring device is mandatory. It provides real-time updates of your product temperature, even if they are present in packaging. A monitoring device gives you an immediate notification in the case of temperature fluctuation. Additionally, you can go for services for delivery updates. With the development of technology, you can also use QR codes to check the number of items during shipping. Monitoring the products  boxes also helps provide your customers with an excellent packaging experience.

This helps you ensure that the recipient receives the package immediately after delivery. Moreover, some of the offers also offer freeze protection services. This ensures that the items do not get too cold during the transition. For this, you have to select a carrier with skill and expertise. The carriers with much experience in this field know how to regulate the temperature. They can handle items with more care, even custom shipping boxes with logos. The demand for temperature control shipping is increasing with time. Designing custom packaging boxes with perfect insulation can ensure safe delivery. It will also improve the sales of your business.

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