Full Flap Auto Bottom

These Full Flap Auto Bottom boxes are used to carry heavy-weight items. The shape is similar to the auto lock box, but they are pre-glued. The bottom and box can be folded down, providing more space.

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Dimensions All Custom Sizes & Shapes
Printing CMYK, PMS, No Printing
Paper Stock 10pt to 28pt (60lb to 400lb) Eco-Friendly Kraft, E-flute Corrugated, Bux Board, Cardstock
Quantities 100 - 500,000
Coating Gloss, Matte, Spot UV
Default Process Die Cutting, Gluing, Scoring, Perforation
Options Custom Window Cut Out, Gold/Silver Foiling, Embossing, Raised Ink, PVC Sheet.
Proof Flat View, 3D Mock-up, Physical Sampling (On request)
Turn Around Time 4-6 Business Days , Rush

Duplex Chipboard


Grey Chipboard Cardboard






Metallic Paper


Natural Brown Kraft






White Kraft


Digital Print


Offset Print


Scodix Digital Enhancement


UV Print


Fluorescent Color Inks


Oil Based Inks




Pantone Metallic


Soy Vegetable Based Inks


Water Based Inks


Anti Scratch Lamination


Aqueous Coating




Soft Touch Coating


Soft Touch/Silk Lamination Cards


Spot Gloss UV


Cold Foil Printing






Full Embossing


Hot Foil Stamping


Proper Embossing


PVC Patching Cards


Ribbon Handles

Beneficial Product Packaging For Full Flap Auto Bottom

A full flap auto bottom packaging box is considered ideal and most beneficial for the packaging of heavy items or if the items are of such nature that their weight is focused or situated at the central axis lengthwise. These boxes are assembled by hand and considered most beneficial in cases where the amount of consumption and production is not as huge to apply automatic packaging equipment.

The shape of these boxes is quite similar to auto lock boxes. However, both these boxes and their bottom can be folded down to gain additional space if the product to be packaged inside requires it.

We recommend such packaging solutions to those customers who want to keep heavy-weight products. We design the structure of these boxes in such a way that they are capable of lifting any type of heavy weight. With the help of glue, the packaging base is adjusted, and you can also adjust its bottom level. This way, you can have the required space in these containers according to your desired product size. Moreover, these boxes protect against environmental factors like dust, air, moisture, etc. That is why they are commonly used for keeping various products like baked items, cosmetics, electronics, etc.

We make use of attractive design themes that grab the attention of the viewers. Our designers know the likes and dislikes of any market niche. With vast market knowledge, they are well aware of the latest trends. So, our boxes are according to the new design themes. Moreover, with detailing, we convert these durable boxes into attractive pieces. For example, you can have custom tapes, stickers, or internal prints that will make the unboxing experience amazing. Or, you can use add-ons like PVC patching, die-cutting, or ribbon handles for them. In short, we help you to have loyal customers for a lifetime.

Our boxes are secure for a wide range of products. However, if you want extra security for delicate and expensive products, we recommend using the thickest cardboard sheet for manufacturing these boxes. The maximum thickness you can have with us is around 24 pt. Other than material adding inserts is also an option for the secure transfer of your high-end products. They hold the product in its place during travel and prevent scratches from appearing on the product's surface. Likewise, we use plastic sheet laminations for boxes that keep moisture away. So, the inside product will reach the destination in a perfect form.

The prominent feature of these boxes is the high-grade protection and strength to bear maximum weight. We add two trays on the base of these boxes. Both trays stick to each other to provide a strong base. So, you can place heavy-weight products in them. Our boxes are ideal for keeping electronics, cosmetics, and other retail products. Not just sturdiness, these boxes deliver in flat shapes, and when they reach the destination, you can turn them into boxes manually. This thing reduces the cost of shipment. So, consider this type of packaging for storing and shipping expensive products over long distances.

Assembling this double tray is quite easy and does not require many skills. Our experts start assembly by laying the two trays flat on a surface. Then they fold the side flaps of each tray up and lock them into place. In the next step, they fold the end flaps of one tray, place the second tray on top, and align the end flaps. In the final step, we fold the end flaps of the second tray down and lock them into place. All these steps give rise to a sturdy, double-layered strong box that provides extra protection for delicate products.

There are many options that our customers consider for making these boxes eye-catching. Moreover, the aesthetical appeal is the base of running a successful brand. That is why we never compromise on the printing and finishing of these boxes. Our designers guide you about the latest printing trends you can apply to your boxes. Also, they design attractive patterns with effective labeling that make your products superior in the eyes of the customers. You can make your product different from your competitors with add-ons like plastic handles, PVC sheets, textured sheets, embossing, metallic foiling, etc. So, consult our experts about the use of various decorative options.

Thu 26th Jul, 2018
Jess Fox: Custom boxes are always there to give our business a hand. Our regular supplier couldn't find anyone to make the boxes we were after in our short time frame but Nick from Custom Boxes made sure that the boxes arrived on time and they looked perfect. Have used them another 3 times since then for our Promotional packaging and they always come through. Would strongly recommend them to anyone who needs custom printed boxes!
Wed 11th Dec, 2019
Steven Delahunt: I have done three orders with The Custom Boxes, rep Brad, and all have gone very well. Fast, and great prices. It was my first box order(s) and they were very informative, helpful and patient. My emails are usually answered within hours. - Summer Lotion
Fri 31st Jul, 2020
Sheena McCorquodale: Thank you Nick Mashall for your excellent customer service. Quick, clear and helpful responses. I will be returning to Custom Boxes
Thu 26th Apr, 2018
Alvina Martino: Speedy response to an initial email, easy to order, quick delivery. I would recommend this company to anyone.
Wed 16th Aug, 2017
Kelly Friedman Adams: just chatted online with Adam and Davis! I couldn't ask for more amazing customer service and ease in helping me with a quote!! I will DEFINITELY use them in the future!!!! - RSVP to me - Custom Invitations & Stationery

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