How to Make Custom Shipping Boxes?

By: theresa burns Posted On: May-09-2023 

Shipping boxes play a primary role in transporting goods from one place to another. They provide security to the items that are being shipped. Further, they come in diverse styles, sizes, and materials to cater to the various needs of retailers. How to make custom shipping boxes is one of the main concerns of all packaging manufacturers. By choosing a suitable style and adding custom printing to the packages, they can promote your brand and make your products stand out. 

Firstly, Choose the Box Style

When making custom shipping boxes, choosing the suitable box style is critical to certify the safety of the products you will package inside. It will depend on certain factors. These include the item's mode items weight and size, the shipping mode, and the distance it has to travel. Go for the right size and strength package to hold the goods securely and resist any handling or delivery stresses. Further, it should be able to combat the rigors of the transportation mode. These can be shocks, vibrations, and temperature changes. Above all, make sure your box style is cost-effective. It does not add extra expense to the shipping process. Here are a few packaging styles that can meet these considerations.

Regular Slotted Container

It is a type of corrugated cardboard package that people use for transit and packaging purposes. It is one of the most common and versatile types of packaging due to its efficient and simple design. Besides, it contains a single sheet of cardboard that is resistant to tearing or crushing. It is cut and scored to form a rectangular box with four flaps at the bottom and top. The flaps are of equal length. They meet in the middle when folded. This factor makes them regular in size. 

Further, this type of package is easy to assemble. You can stack and store it with great ease. It is suitable for a variety of items and industries. They also come with a secure closure. It keeps the thing in place during transit. The worth of this package in shipping lies in its ability to provide a simple and reliable solution for packaging products. Customizing with branding elements is a cheaper option to fortify the buyer's experience.

Full Overlap Container

This type of box style grants an extra shield for products during transit. It is a four-flap package with two outer flaps. They are fully overlapped when folded. This feature gives strength to the item inside. When choosing this style, ensure it is not too small or big. This element can lead to damage or shifting of the goods during shipping. Besides, the design of these boxes assists in preventing moisture and dust from entering inside them. Thus, by opting for this box, sellers can validate that their products arrive at their destination in perfect condition.

One Panel folder

This style of packaging offers easy access to the products inside. It is a simple design having a single panel that folds around the item. This element provides a secure closure at the bottom and the top of the box. Further, it is an economical option for transit. It has a single sheet of cardboard that can be produced in bulk quantities at a low cost.

All in all, it is a versatile packaging solution. You can avail of it to ship a diverse variety of items. These include frames, books, documents, and other flat or narrow goods. The box is relatively easy to assemble. It makes it a popular choice for brands that need to deliver items quickly. You can fold and seal it using tape. This factor reduces the amount of time and effort required for packaging.


C-Series custom shipping boxes are optimal for lightweight items that require minimal shield during transit. One of their prominent features is the interlocking flaps. They make it easy to assemble and lock safely, ensuring the goodies remain intact during shipping. They are also durable and resistant to compression and impact—thanks to their quality materials and double-wall construction.

Further, the C-Series box has a unique shape that allows for efficient stacking and maximum use of space. This factor reduces the need for extra packaging materials and lowers shipping costs. The box has a smooth surface. Thus they are easy to label and customize with branding. This feature makes it a fantastic choice for brands looking to boost their recognition during transit. 

Tray and Cover

This box has two distinct parts. The tray that holds the item and a cover that slides over the tray to close the package. This design permits easy customization of the box's depth, making it superb for sending goods of varying shapes and sizes. Moreover, the tray and cover make it easy to access the products without removing the entire body. This can save time and effort for both the sellers and buyers. 

Half-Slotted Container

It is similar to a regular slotted box but with only one set of flaps on the bottom. This feature makes it easier to discharge and load. Further, it comes in diverse sizes. You can personalize it to fit the specific needs of your business. It is best for storing and shipping electronics, clothing, etc. They have the construction of green materials. This factor makes them easy to recycle even after use. 

How to Measure the Size of the Box?

The process of how to make shipping boxes starts with box dimensions. Finding the box size is vital to ensure the product snugs properly and is safe during transit. Here are a few steps to measure the right size of the package:

Compute the Length, Width, and Height: Compute the box's most extended, shortest, and remaining side from one end to the other. Use a ruler or measuring tape and certify to measure from the inside and bottom to the top.

Find the Box Volume: Once you have measured the above dimensions, multiply them together to get the volume of the package. It is crucial to find the weight capacity and shipping cost.

Validate the Box Size: Ensure that the package size fits the shipped item. Make any vital changes to ensure a secure fit.

How to Determine the Strength of the Box?

Checking the strength of a package is crucial to certify that the product inside is safe. You can measure it by the box’s aptness to withstand impact, pressure, and compression. Here are steps to discover the right strength of a package:

Inspect the Material: The strength of packaging depends on the material used to make it a great deal. For this motive, you may opt for cardboard material because of its longevity and lightweight.

Scan the Flute Size: A larger flute size depicts more strength. Boxes with larger flute sizes are robust and can resist more pressure.

Check the Burst Strength: It refers to the amount of pressure a package can bear before bursting open. It is measured in pounds per square inch. 

How to Determine the Best Possible Way to Seal Your Box?

Another critical step in how to make custom shipping boxes is sealing them properly. You can seal packaging in the following ways to validate the safety of the items during shipping:

Tape: The most ordinary way to seal a box is by using packaging tape. Use quality tape at least 2 inches wide to fill the bottom and top of the box. Apply the tape tightly. Make sure there are no gaps.

Staples: You can also opt for nails. Use a staple gun to fix the flaps together.

Strapping: A solid metal or plastic strap holds the box. This method is standard for bulkier items that require extra support.

Glue: For some packaging, glue may be a great option over staples or tape. It can give a robust seal that is difficult to break. However, it may not be suitable for all boxes and may need additional drying time.

How to Finalize the Best Printing Option?

The right printing choice can make a massive difference in retail display and presentation. Here are some essential factors to consider when finalizing a printing option:

Marketing: You can also use printing as a marketing tool. For this motive, you are printing a slogan, message, or calling to arouse buyers to make more purchases or to visit your website.

Customization: Many printing solutions facilitate customization. They let you create an exclusive design for your shipping packaging. This can include certain graphics, colors, and fonts that align with your business's aesthetic.

Branding: If you are sending goods that are part of your brand, it is critical to have your logo or company name on the box. This factor helps create a professional look, uplifting your brand's recognition and visibility.

Cost: Printing options can vary in charge. Also, it is better to consider the number of boxes you need to print. Some solutions may be cheaper for larger orders, while others may fir for smaller orders.

Printing Method: There are endless printing methods available. These include offset printing, digital printing, and flexographic printing. Each method has its pros and cons. So it is crucial to think about which plan best suits your needs.

How to Test and Check the Durability of the Box?

If you want to know how to make custom shipping boxes, ensuring they are durable enough to shield the contents inside is pivotal. Conduct a drop test to simulate the potential impact of the package during transit. Drop it from a certain height, and observe if there is any damage to the products inside or the box itself. 

Further, perform a compression test to measure the ability of the packaging to bear pressure from stacking. The test involves stacking it with weights on top and monitoring it for collapse. Apart from that, moisture can lower the box's strength. So, expose the TV to humidity. Then measure the power of the package after and before exposure. By doing these tests, you can decide the durability of your shipping boxes and make improvements if needed. 

How to Check the Capacity Weight of the Box?

The process of making custom shipping boxes is incomplete by using the capacity weight of the package. This is because checking the capacity weight is vital to prevent potential damage to the transported items. For this incentive, weigh the goods you will deliver in the box to find the total weight. Then select a package of the right size that adds strength to hold the items. Further, look for the manufacturer's specifications. Last but not least, it is essential to stay within the box's weight capacity to prevent product defects during shipping.

Why Order Custom Shipping Boxes?

Opting for these boxes has endless comforts for your brand. Here are some of the prime motives why you should consider ordering them:

Enlarged Space: You can design these packages to fit the specific shapes of your items. This factor can broaden space utilization and lower the amount of widened space. 

Branding: Such customized boxes feature your logo, theme, and other branding elements best. They boost brand recognition anbestducts stand out.

Improved Protection: Custom shipping boxes with specific features shield your products during shipping. These can include extra padding or reinforced corners. They lower the risk of damage to your items and certify that they arrive at their destination in good condition. 

Cost-effective: Thee boxes are more efficient and economical in terms of shipping costs and materials, on par with brands that ship goods in largparticularly

Eco-friendly: You can design these packages with green materials. Thus you can also reuse them. This factor reduces waste and promotes sustainability.

Professionalism: These boxes offer a more professional display of your items. This can build trust and credibility.

Overall, ordering these boxes is bright for brands that want to fortify their image.

Final Thoughts

To conclude, this article contains extensive details about making custom shipping boxes. Such packaging is vital for brands that aspire to transport their products adeptly and safely. Overall, investing in it can be a smart choice for all sizes of industries that desire to upgrade their shipping processes, lower the risk of damage to their products, and boost their brand reputation. Following the steps mentioned in this article, you can design a box suitable for your product's needs. 

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